Reaction controller and datalogger

Designed for chemistry and chemical engineering, the Vapourtec Reaction Controller and Datalogger integrates laboratory equipment from multiple manufacturers into a single automated platform. It enables scientists to control experiments, monitor process variables and capture high-quality experimental data, improving reproducibility, efficiency and process understanding.

  • Reaction controller and datalogger

    Reaction controller and datalogger

  • Reaction controller - interface panel

    Reaction controller – interface panel

  • Reaction controller - User interface

    Reaction controller – user interface

  • Expanding the Reaction Controller and Datalogger

    Expanding the Reaction Controller and Datalogger

  • Rear controller - rear panel

    Reaction controller – rear panel

  • Reaction controller - example application

    Reaction controller – example application

  • Lab Datalogger

    Reaction controller and datalogger

 

Typical uses

Important applications for the Reaction controller and datalogger include:

  • Integrating laboratory equipment from multiple manufacturers into a single automated platform
  • Automating reaction sequences and Design of Experiments (DoE) studies
  • Logging and managing experimental data to improve reproducibility and process understanding
  • Real-time process monitoring and automated control of laboratory equipment
  • Supporting process optimisation, scale-up and quality assurance

Automate experiments. Increase laboratory productivity.

Modern laboratories often rely on equipment from multiple suppliers, each generating valuable process data. The Reaction Controller and Datalogger brings these instruments together within a single automated platform, improving reproducibility, simplifying experiment control and creating a complete digital record to support process optimization, scale-up and quality assurance.

Connect and Control

Supports serial, analogue (0–10 V and 4–20 mA) and OPC UA communication for straightforward integration with laboratory equipment from multiple manufacturers.

  • Third-party pumps
  • Mass flow controllers
  • Switching valves
  • Mass flow meters
  • Laboratory balances
  • PT100 temperature sensors and thermocouples
  • Analogue pressure transducers

All the above provided in a compact hardware enclosure provided with an industry standard OPC UA interface to Vapourtec’s flow control software. Realtime control, data logging and data visualisation is all provided by Vapourtec’s flow control software which has been enhanced to provide graphing of a further 120 parameters.

Features of the Reaction controller & datalogger

Interface descriptionQuantity availableSignal typeConnector specificationSignal descriptionExample of hardware connection
K-type thermocouple12Analogue inputIEC Type K miniature thermocouple connector - femalemillivolt-level DC voltage, ~41 µV/°C at room temperatureK-type thermocouple
PT-100 (2 or 3-wire)8Analogue inputLemo 1S series 4-contact - femaleResistance 100 Ω resistance at 0 °C, ~0.00385 Ω/Ω/°C (IEC 60751)PT-100 2 or 3 wire temperature
Valve driver3ON or OFF outputBinder 712, 2-pin - female24V, 0.5 A maxSolvent / reagent switching valve
Generic I/O6Analogue input & outputDeltron 8-pin DIN 45326 lockable - femaleAnalogue 0-10V or 4-20mA input and outputPressure sensor (analogue) or mass flow controller (analogue)
Mass flow controller (MFC)4Analogue input & outputDeltron 8-pin DIN 45326 lockable - femaleAnalogue 0-10V or 4-20mA input and outputBrooks quantum mass flow meter/controller
Mass flow meter (MFM)2Analogue input & outputDeltron 8-pin DIN 45326 lockable - femaleAnalogue 0-10V or 4-20mA input and outputKeyence FD-X Series MFS mass flow sensor
DC Power outlets (+24 VDC)6Power (24 VDC)2.5 mm DC power socket24V DC output, max 2ABrooks Quantum MFM or Keyence FD-X series MFS
Pump-1 serial control (RS-422)1RS-422D-Sub 9-pin connector socket, 2.77 mm pitch - femaleRS-422 5-wirePump MilliGAT MG-H1 or MG-H2.
Pump-2 serial control (RS-485)1RS-485 ModbusD-Sub 9-pin connector socket, 2.77 mm pitch - femaleRS-485 3-wireTeledyne Isco 1000D pilot scale syringe pump
Balance serial data5RS-232D-Sub 9-pin connector socket, 2.77 mm pitch - femaleRS-232 3-wireMettler Toledo XPR laboratory balance
RS-232 serial control2RS-232D-Sub 9-pin connector socket, 2.77 mm pitch - femaleRS-232, 5-wireExternal SF-10 pump or Hitech Zang syringe pump etc.
USB serial connection2USB 2.0USB – Type A - femaleUSB 2.0 protocolUsed for software update only
Network connection in/out2Digital electrical signalsRJ45 panel mount (EMI shielded) - female1000BASE-T ethernetConnection to OPC server. Connection to secondary datalogger and controller
Earth Point2Earth connection4 mm banana socket - femaleEarth connectionEarth connection
INPUT power (rear of box)124VDC power connectionKycon, KPJX DC Socket - femaleDC power connectionN/A

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